Renault Twingo Clio Manuel d'utilisateur

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Workshop Repair Manual
Manual gearbox
Type Range
JH1 Twingo
Clio
JH3 Clio
Laguna II
JR5 Laguna II
77 11 299 962
"The repair methods given by the manufacturer in this document are based on the
technical specifications current when it was prepared.
The methods may be modified as a result of changes introduced by the manufacturer
in the production of the various component units and accessories from which his
vehicles are constructed."
MARCH 2001
All copyrights reserved by Renault.
EDITION ANGLAISE
Copying or translating, in part or in full, of this document or use of the service part
reference numbering system is forbidden without the prior written authority of Renault.
© RENAULT 2001
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Résumé du contenu

Page 1 - Workshop Repair Manual

Workshop Repair ManualManual gearboxType RangeJH1 TwingoClioJH3 ClioLaguna IIJR5 Laguna II77 11 299 962"The repair methods given by the manufactu

Page 2 - Contents

MANUAL GEARBOXRepairing the gearbox2121-8Drive in the 5th gear fork pin using B. Vi. 31-01.Remove the 5th gear fork and the sliding gear.Extract the 5

Page 3

MANUAL GEARBOXRepairing the gearbox2121-9It is advisable to place two magnets or to close off the openings (C) to retrieve the locking balls and sprin

Page 4

MANUAL GEARBOXRepairing the gearbox2121-10Take the pin out of the 3/4 gear fork using B. Vi. 949 and remove the shaft and 3/4 gear fork assembly.At th

Page 5 - Tightening torques in daNm

MANUAL GEARBOXRepairing the gearbox2121-11Remember to retrieve the inhibiting pegs (A) and (B).

Page 6

MANUAL GEARBOXRepairing the gearbox2121-12JH SECONDARY SHAFT

Page 7 - Capacities - Lubricants

MANUAL GEARBOXRepairing the gearbox2121-13Removing the sprocketPut the secondary shaft in a vice fitted with a clamping jaw and remove the sprocket as

Page 8 - Special tooling

MANUAL GEARBOXRepairing the gearbox2121-14JHREPLACING THE BEARINGS IN THE MECHANISM HOUSINGSeparate the circlips with circlip pliers and drive the bea

Page 9

MANUAL GEARBOXRepairing the gearbox21JHReplacing the bearings on the clutch housingCut the base of the plastic hollow needle located at the centre of

Page 10 - Repairing the gearbox

MANUAL GEARBOXRepairing the gearbox2121-16JR SECONDARY SHAFT

Page 11

MANUAL GEARBOXRepairing the gearbox2121-17Removing the sprocketThe 2nd, 3rd, and 4th gear supporting rings are fitted tightened. They will be systemat

Page 12

ContentsPage21 MANUAL GEARBOXSection and tightening torques (in daNm) 21-1Tightening torques (in daNm) 21-3Gears 21-4Consumables 21-5Capacity -

Page 13

MANUAL GEARBOXRepairing the gearbox2121-18JRRefitting the sprocketA heating plate with a setting of 150°C should be used for refitting.Place the new r

Page 14

MANUAL GEARBOXRepairing the gearbox2121-19JRREPLACING THE BEARINGS ON THE PRIMARY SHAFTRemove the bearings on the press using the anti-sticking pin.Re

Page 15

MANUAL GEARBOXRepairing the gearbox2121-20JRRefit the bearings cups on the housing side of the mechanism using a 60 mm diameter tube.REPLACING THE BEA

Page 16

MANUAL GEARBOXRepairing the gearbox2121-21JRSETTING THE PRE-TENSIONING OF THE SECONDARY SHAFT BEARINGSNOTE: this operation is only carried out when re

Page 17

MANUAL GEARBOXRepairing the gearbox2121-22JRSETTING THE CLEARANCE OF THE PRIMARY SHAFT BEARINGSNOTE: this operation is only carried out when replacing

Page 18

MANUAL GEARBOXRepairing the gearbox2121-23JHREMOVING THE DIFFERENTIALRemove the O-ring.Tap the lip seal using a drift and a small hammer to pivot it.R

Page 19

MANUAL GEARBOXRepairing the gearbox2121-24JHSunwheel sideRemove the bearing retaining circlip (A).On the press, move the bearing towards the inside of

Page 20

MANUAL GEARBOXRepairing the gearbox2121-25JRREMOVING THE DIFFERENTIALRemove the O-ring.Tap the lip seal using a drift and a small hammer to pivot it.R

Page 21

MANUAL GEARBOXRepairing the gearbox2121-26JRREPLACING THE BEARINGSREMOVALLift and remove the bearings using an anti-sticking pin.REFITTINGPlace a smal

Page 22

MANUAL GEARBOXRepairing the gearbox2121-27JRRefit the differential in the housing, with the bearing lightly oiled.Fit the sunwheel side bearing, the p

Page 23

MANUAL GEARBOXSection and tightening torques (in daNm)2121-1121MANUAL GEARBOX Section and tightening torques (in daNm)JH GEARBOXA2.5B2.5C7D19

Page 24

MANUAL GEARBOXRepairing the gearbox2121-28CONTROL SHAFTA prevention valve is fitted on the housing (A) of the control shaft.An O-ring (B) ensures that

Page 25

MANUAL GEARBOXRepairing the gearbox2121-29REFIT THE SHAFTSFit the primary and secondary shafts with the 1/2 gear fork at the same time.Fit the 1/2 gea

Page 26

MANUAL GEARBOXRepairing the gearbox2121-30Fit the 5th gear shaft (A) and the reverse gear shaft (B) by gently lifting the primary shaft.Check the posi

Page 27

MANUAL GEARBOXRepairing the gearbox2121-31Apply a line of Loctite 518 to the gasket face.Engage 3rd gear.Introduce the housing while guiding the contr

Page 28

MANUAL GEARBOXRepairing the gearbox2121-32Refit and pin the 5th gear fork.Select 1st gear using the gear lever and 5th gear by sliding the 5th gear fo

Page 29

MANUAL GEARBOXRepairing the gearbox2121-33Fit the clutch shaft seal gasket using tool B. Vi. 1601 for JR gearbox.Refit the clutch slave cylinder and t

Page 30

MANUAL GEARBOXRepairing the gearbox21A21-34Refit the differential outlet seal gasket using tool B. Vi. 945 for the JH gearbox and B. Vi. 1058 for the

Page 31

MANUAL GEARBOXSection and tightening torques (in daNm)2121-2JR GEARBOXA2.5B13C2.5D7E19

Page 32

MANUAL GEARBOXTightening torques in daNm2121-3Tightening torques in daNmDescription Torque in daNmGearbox edge bolt 2.5Secondary shaft bolt 7Primary s

Page 33

MANUAL GEARBOXRatios2121-4RatiosJH GEARBOXJR GEARBOXIndex Type1st2nd3rd4th5thReverse gearFinal driveSpeedometerJH1-002 Twingo 11/37 22/41 28/37 30/29

Page 34

MANUAL GEARBOXConsumables2121-5ConsumablesCapacities - LubricantsParts to be systematically replacedAfter they have been replaced:– lip seals,– O-ring

Page 35

MANUAL GEARBOXSpecial tooling2121-6Special toolingB. Vi. 22-01 Bearing extractor toolB. Vi. 31-01 Set of punches for roll pinsB. Vi. 945 Sunwheel oil

Page 36

MANUAL GEARBOXRepairing the gearbox2121-7Repairing the gearboxREMOVALFit support plate B. Vi. 1581 on a Desvil shoe.Fit the gearbox on the B. Vi. 1581

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